Industrial Engineer

Job Description

The CSIR is seeking an Industrial Engineer in the Advanced Materials and Manufacturing impact area within the Manufacturing cluster. The role focuses on optimizing foundry and powder metallurgy production processes, improving efficiency, ensuring quality in manufacturing parts, components, and systems, and driving cost-effective solutions and continuous improvement initiatives, including the implementation of 4IR technologies. The position is based in Pretoria.

Requirements

• Bachelor’s degree in industrial engineering or related field
• Master’s degree in industrial engineering (advantageous)
• Five years’ experience in applied research environment or related industry
• Three or more years of experience in foundry, powder metallurgy, or metals processing related industries (preferred)
• Solid experience in product development
• Solid understanding of Lean Manufacturing, Six Sigma, and Statistical Process Control (SPC) methodologies
• Proficiency in CAD, simulation tools, ERP/MRP systems, and data analytics
• Sound problem-solving, leadership, and project management skills

Responsibilities

• Analyse and optimize casting, sintering, compaction, and finishing processes to improve efficiency and reduce cycle times
• Conduct time studies and process simulations to develop standard work procedures and improve machine utilisation
• Improve furnace efficiency, powder blending uniformity, and material handling for consistent product quality
• Optimize powder mixing, pressing, sintering, and secondary operations to enhance density and mechanical properties
• Reduce scrap rates and improve yield in compaction and sintering by controlling process variables
• Integrate robotics, automation, and IoT sensors for real-time process monitoring in foundry and powder metallurgy operations
• Evaluate and implement new technologies and equipment to enhance productivity and efficiency
• Implement Statistical Process Control (SPC) and Root Cause Analysis (RCA) to reduce defects such as porosity, inclusions, and cracks
• Develop and enforce Standard Operating Procedures (SOPs) to ensure consistent quality in metal powders and cast parts
• Reduce material waste by improving powder recovery, recycling processes, and metal utilisation
• Adhere to compliance with OSHA, EPA, and industry-specific safety regulations for foundry and powder metallurgy operations
• Enhance workplace safety by improving ventilation, dust control, and ergonomics in metalworking environments